Data Centre Cooling Optimisation: Reducing Energy Use Without Compromising Uptime

Data Centre Cooling Optimisation: Reducing Energy Use Without Compromising Uptime



Introduction

Air conditioning systems constitutes one of the primary consumers of energy in data centers. Nonetheless, the manager of a data centre must be sure to ensure that there is enough cooling to safeguard its valuable IT equipment without creating unnecessary cooling loads that will lead to high energy consumption. The assessment of the air conditioning during preventative maintenance will result in improved performance of the data center cooling systems.

If you have any questions about the topics covered in our blog or would like an expert to review the performance of your data centre cooling systems, please get in touch with our team.

We can assess your current system setup, identify opportunities for optimisation and provide practical recommendations to help improve overall efficiency and resilience of your operations. 


Why Cooling Setpoints and Airflow Matters

Despite that many data centres operate with setpoints which were defined back in time when data centre managers felt that being conservative would be better, this approach does not necessarily lead to energy savings. Optimising cooling setpoints is done carefully and in a phased manner. Data centre experts analyse existing parameters and change them according to certain rules and limits in a phased approach. 

The most critical temperature in a data centre is the air entering the front of the servers. General room temperature does not always show what is happening at rack level. Before any setpoint changes are made, operators should review: 

  • Server inlet temperatures 
  • Hot spot locations 
  • Supply and return air temperatures 
  • Humidity levels 
  • Cooling unit performance 
  • Fan speeds 
  • IT load by rack or overall
  • Alarm thresholds and BMS or EMS readings

This helps confirm whether your cooling system is operating effectively or whether local airflow issues need to be corrected first.

Data centre blanking plates
Blanking panels help prevent cooled air from escaping through unused rack spaces, improving airflow control and reducing unnecessary cooling demand.

Thermal imaging survey of data centre
Thermal imaging can help identify hot spots, airflow issues and temperature variations across racks before they affect equipment performance.

Optimising Airflow In Your Data Centre

If only a few racks are running hot, lowering the temperature across the whole room is rarely the most efficient solution. It often increases energy use without addressing the underlying cause. Common issues can include:
  • Missing blanking panels 
  • Gaps around cable openings 
  • Poorly positioned floor tiles 
  • Hot and cold air mixing 
  • Blocked air paths 
  • Poor aisle containment 
  • Cooling units operating with inconsistent settings 
Correcting these issues can improve cooling performance and may allow setpoints to be adjusted safely. 

Making Changes Gradually

Any setpoint changes should be made gradually and in a controlled way, with monitoring carried out before and after each adjustment. For example, increasing a setpoint by 1°C or 2°C and then reviewing the impact on rack inlet temperatures can help identify safe opportunities to improve efficiency. This process should be supported by baseline measurements, agreed operating limits, change control, continuous monitoring, alarm reviews, a rollback plan and seasonal validation. 

By following this structured approach, energy saving opportunities can be explored safely without compromising uptime or the reliability of critical IT equipment. 

When carried out correctly, data centre cooling optimisation can help reduce energy consumption, lower operating costs and improve overall cooling stability. It can also help extend equipment lifespan and support greater resilience across the facility. In addition, a well managed cooling strategy can contribute to sustainability targets while mitigating temperature related faults or failures.

Conclusion 

Data centre cooling optimisation is not about taking risks with critical infrastructure. It is about using accurate data, good maintenance practice and controlled adjustments to improve performance. By reviewing setpoints, airflow and operating conditions, data centre operators can often reduce energy use while maintaining safe and reliable conditions for IT equipment. 

If your data centre cooling systems have not been reviewed recently, a maintenance led cooling assessment can help identify practical opportunities to improve efficiency, reduce mission critical stress and support resilient operation.



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Frequently Asked Questions

Why is cooling optimisation important in a data centre?

Cooling is one of the largest energy costs in a data centre. Optimising cooling systems can help reduce energy consumption, lower operating costs and improve system reliability without compromising the safe operation of IT equipment.

Does increasing cooling setpoints put servers at risk? 

Not when it is done correctly. Setpoint changes should be made gradually, with continuous monitoring of server inlet temperatures, alarm thresholds and system performance to ensure conditions remain within safe operating limits.

What should be checked before changing setpoints? 

Before making any changes, it is important to review server inlet temperatures, hot spot locations, supply and return air temperatures, humidity levels, fan speeds, cooling unit performance, IT load and BMS or EMS readings.


 



Why should airflow issues be fixed before changing temperatures?  

If certain racks are running hot due to poor airflow, lowering the temperature across the whole room may waste energy without solving the root cause. Issues such as missing blanking panels, blocked air paths or hot and cold air mixing should be corrected first.

How can planned maintenance help improve cooling efficiencies? 

Planned maintenance allows engineers to assess cooling performance, review control settings, identify inefficient operation and make practical recommendations. This helps reduce plant stress, improve resilience and support long term energy savings. 

Can cooling optimisation help reduce operating costs? 

Yes. By reducing unnecessary overcooling, improving airflow and ensuring cooling units are operating efficiently, data centres can often lower energy usage, reduce wear on equipment and improve overall system performance.